Non-thermal plasma system for marine diesel engine emissions control

Abstract

Air pollutants generated by ships in both gaseous and particulate forms, have a long term effect on the quality of the environment and cause a significant exposure risk to people living in proximities of harbors or in neighboring coastal areas. It was recently estimated, that ships produce at least 15% of the world’s NOx (more than all of the world’s cars, buses and trucks combined), between 2.5 - 4% of greenhouse gases, 5% black carbon (BC), and between 3-7% of global SO2 output. Estimation of contribution of maritime shipping to global emissions of VOC and CO is not yet available. In order to reduce the environmental footprint of ships, the International Maritime Organization (IMO) recently issued the legislation of Marpol Annex VI guidelines which implies especially the introduction of, inter alia, stricter sulphur limits for marine fuel in ECAs under the revised MARPOL Annex VI, to 3.50% (from the current 4.50%), effective from 1 January 2012; then progressively to 0.50 %, effective from 1 January 2020, subject to a feasibility review to be completed no later than 2018. The limits applicable in Emission Control Zones (ECAs) for SOx and particulate matter were reduced to 1.00%, beginning on 1 July 2010 (from the original 1.50%); being further reduced to 0.10 %, effective from 1 January 2015. The Tier III controls apply only to the specified ships built from 2016 while operating in Emission Control Areas (ECA) established to limit NOx emissions, outside such areas the Tier II controls apply. The United States and Canada adopted national regulations enforcing IMO Tier III equivalent limits within the North American ECA effective 2016. The US Environmental Protection Agency (EPA) rule for Category III ships, however, references the international IMO standards. If the IMO emission standards are indeed delayed, the Tier III standards would be applicable from 2016 only for US flagged vessels. One of the proposed solutions towards marine diesel emission control is the non-thermal plasma process. We designed and built a non-thermal plasma reactor (NTPR) using a combination of Microwave (MW) and Electron Beam (EB) for treatment of marine diesel exhaust gas. A numerical model has been developed to better understand the marine exhaust gas/plasma kinetics. The reactor modelling and design can sustain 10kW of combined MW and EB power with a gas flow rate of 200l/s. The removal of NOx and SOx was continuously monitored using a portable dual Testo gas analyzer system while all other parameters (MW power, EB power, gas temperature/flow rate, etc.) were remotely recorded & stored through a Labview DAQ system. The reactor performance in NOx and SOx removal will be tested on a 200 kW two stroke marine engine. This study is a part of the DEECON (Innovative After-Treatment System for Marine Diesel Engine Emission Control) FP7 European project.