Converged IP-over-standard ethernet progress control networks for hydrocarbon process automation applications controllers

Abstract

The maturity level of Internet Protocol (IP) and the emergence of standard Ethernet interfaces of Hydrocarbon Process Automation Application (HPAA) present a real opportunity to combine independent industrial applications onto an integrated IP based network platform. Quality of Service (QoS) for IP over Ethernet has the strength to regulate traffic mix and support timely delivery. The combinations of these technologies lend themselves to provide a platform to support HPAA applications across Local Area Network (LAN) and Wide Area Network (WAN) networks. HPAA systems are composed of sensors, actuators, and logic solvers networked together to form independent control system network platforms. They support hydrocarbon plants operating under critical conditions that — if not controlled — could become dangerous to people, assets and the environment. This demands high speed networking which is triggered by the need to capture data with higher frequency rate at a finer granularity. Nevertheless, existing HPAA network infrastructure is based on unique autonomous systems, which has resulted in multiple, parallel and separate networks with limited interconnectivity supporting different functions. This created increased complexity in integrating various applications and resulted higher costs in the technology life cycle total ownership. To date, the concept of consolidating HPAA into a converged IP network over standard Ethernet has not yet been explored. This research aims to explore and develop the HPAA Process Control Systems (PCS) in a Converged Internet Protocol (CIP) using experimental and simulated networks case studies. Results from experimental and simulation work showed encouraging outcomes and provided a good argument for supporting the co-existence of HPAA and non-HPAA applications taking into consideration timeliness and reliability requirements. This was achieved by invoking priority based scheduling with the highest priority being awarded to PCS among other supported services such as voice, multimedia streams and other applications. HPAA can benefit from utilizing CIP over Ethernet by reducing the number of interdependent HPAA PCS networks to a single uniform and standard network. In addition, this integrated infrastructure offers a platform for additional support services such as multimedia streaming, voice, and data. This network‐based model manifests itself to be integrated with remote control system platform capabilities at the end user's desktop independent of space and time resulting in the concept of plant virtualization.